Sheet Metal Moulding

For over 20 years

Sheet Metal Moulding

Over 20 years ago, Sicav Srl expanded its production to include sheet metal moulding and metal component assembly amongst its services.

The company handles the entire product development process, from mould design to mass production and process engineering.

Sicav Srl specialises in: sunroof support frames, pillar reinforcements, frames for courtesy lights and shock absorbers.

  • The sheet metal moulding process begins with a thorough check of the raw materials; this is followed by cold deep-drawing, forming and shearing processes to which assembly processes, such as spot welding, can also be added, if necessary.
  • The cold metal forming technique can be applied to various types of metal, such as iron, steel, aluminium, brass and copper.
  • When producing high-volume components, Sicav Srl is able to combine moulds on the same machine and mould in batches.

Since the 2000s, Sicav Srl has specialised in metal moulding (or more specifically, sheet metal moulding) for the automotive sector, by adding metal products to its plastic range. Moulding is a mechanical process performed using moulding presses that deform cold metal by applying stretching and reshaping forces.

In this way, a flat element (the sheet metal to be moulded) is deformed into a hollow element, i.e. the machine-mounted mould. The resulting piece requires further machining and aesthetic finishes to assume its final appearance.

Sheet metal moulding or deep-drawing is one of the most important metalworking processes as it allows a wide range of highly complex geometric shapes, in addition to patterns with engravings, holes and slits, to be produced - all of which are essential when it comes to metal components for the automotive sector.

The sheet metal moulding and assembly department is equipped with mechanical presses and spot welding machines from 65 t to 400 t. The machinery allows for the complete production of the finished product, starting from the coil blanks to the part obtained by means of deep-drawing, shearing and forming operations.

Sheet metal moulding

The Sicav Srl sheet metal moulding department is equipped with:

5 mechanical and transfer presses up to 400 t with a press surface of up to 2,000 x 1,300 mm

2 manual spot welders for welding processes

The Sicav Srl-owned metal moulding machinery allows for the complete production of the finished product, starting from the coil blanks to the part obtained by means of deep-drawing, shearing and forming operations.

The ability to produce a wide selection of shapes and complex products by means of simple, automated processes, thanks to technologically advanced machinery, makes sheet metal moulding an extremely versatile and highly sought-after technique.

5

Moulding presses

1

Robotic assembly station

324

Ton larger press

291 k

Pieces produced in 2022

Our gallery